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An American fabless semiconductor firm sought to implement a System on Chip (SoC) physical design using TSMC’s advanced 5nm process technology. The project aimed to enhance the performance and efficiency of their multi-million gate designs, integrating various analog IPs and achieving high-frequency operation.

The scope of work included physical design implementation at both block and SoC levels. Key tasks involved:

  • Full chip floor planning
  • SoC-level timing analysis

Key Challenges

  • Constraint Issues that needed to be analyzing and debugged.
  • Power Domains with multiple voltages to create and manage.
  • Flow Analysis and comparison of different design flows.
  • Cross-Clock Timing analysis and implementing necessary fixes.

Signoff Closure for timing and physical design to validate design’s readiness for manufacturing

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The Solution

  • SoC Floorplan and Partitioning strategy to optimize the layout and manage the complexity of the design.
  • Timing Analysis on full chip to ensure performance targets were met.
  • EM/IR Analysis performed at both SoC and IP levels to ensure reliability, using advanced analysis tools.
  • Block-Level Implementation managed from netlist to GDSII, ensuring seamless integration of all components, and successful signoff
  • Iterative Testing approach to testing and validation to catch and resolve issues early, with close collaboration between design and verification teams to ensure alignment and efficiency.

Benefits

Enhanced Performance
High-frequency operation, and integrated multiple analog IPs, enhancing overall SoC performance.

Robust & Reliable
Robust design with thorough EM/IR analysis and multi-domain power management.

Faster Time to Market
Streamlined design process through effective planning & advanced analysis, reducing TTM

Scalability
Developed scalable design framework that can be adapted for future projects and technologies.

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